Formation of Sn filled CNTs nanocomposite: Study of their magnetic,dielectric properties and enhanced microwave absorption performance at gigahertz frequencies

The Simplistic formation, advantageous configuration, non-colossal magnetoresistance and broadband absorption are important parameters for microwave absorbent materials. In this study, a core-shell nanocomposite comprising of Sn-filled carbon nanotubes (Sn/CNTs) was prepared by arc discharge method. The microstructure, morphology and surface composition of Sn/CNTs-based core-shell nanocomposites were characterized in detail. Sn/CNTs nanocomposite showed a magnetic signal due to the broken bonds and defects at interfaces in Sn/CNTs. The weak ferromagnetism was found to be helpful in improving magnetic permeability in the Sn/CNTs which confirms its role as a magnetic loss material under incident electromagnetic wave. Sn-filled CNTs revealed an appropriate value of dielectric constant, which plays an important role in impedance matching upon incident electromagnetic wave. The composite of Sn-CNTs and paraffin with a 50 wt % loading showed the lowest reflection loss (RL) of ?43.87 dB at 10 GHz, with a wide effective absorption band (RL ≤ ?10 dB) of 3 GHz in thickness of 2.3 mm. This enhanced performance is attributed to the combined effect of the conduction loss in one-dimensional core-shell architecture, the interfacial loss Sn-CNT interface, the magnetic loss due to defects-induced ferromagnetism in Sn shell, and in the carbon-containing atomic layers of CNTs.     

Modification of the wood-plastic composite for enhancement of formaldehyde clearance and the 3D printing application

As the formaldehyde is one of the main indoor pollutants, the purpose of this study is to effectively remove indoor formaldehyde pollution by using environmentally friendly 3D printing ornaments. The wood 3D printing filaments cellulose/polylactic acid composite (Cellu/P) was selected as the starting material, and 3-aminopropyltriethoxysilane (APTES) was used for chemical modification to obtain a series of cellulose composite materials with amino groups. The modified composite materials (APTES@Cellu/P) were characterized by Fourier transform infrared, X-ray diffraction, scanning electron microscope, energy dispersive spectroscopy, thermogravimetric analysis, and mechanical tests, and a formaldehyde removal experiment was performed. The feasibility of 3D printing was evaluated, and the process of 3D printing-functionalized customized ornaments was proposed, and then a school emblem was used for modeling, printing, and surface modification. Compared with the commercially traditional activated carbon, 3D printing-customized ornaments of APTES@Cellu/P material has a better formaldehyde removal effect, and can even avoid the secondary pollution that is common to the activated carbon.     

Silica-based ceramics toward electromagnetic microwave absorption

Silica-based ceramics have been explored extensively as a class of versatile materials for various applications in architecture, catalysis, energy, machinery, and biomedical engineering. Nevertheless, comprehensive information on silica-based ceramic and electromagnetic microwave (EMW) absorption is scarce, although excellent progress has been made in this field. Here, recent progress in the investigation of silica-based ceramics toward EMW absorption is reviewed. We first introduced the basis of ceramics (characteristics, classification, synthetic methods, potential applications). Subsequently, the silica-based ceramics, including Si-based oxides and alloys, SiOC/SiC/Si₃N₄/SiCN-based composite, Ti₃SiC₂ and composite for EMW absorption were systematically summarized. Notably, the fabrication strategies, absorption properties, and mechanisms of silica-based ceramics are described in detail, with a focus on structure and component design. Lastly, the prospects and ongoing challenges of this field in the future are presented. This review is expected to learn from the past and achieve progress toward the future of silica-based ceramic for EMW absorption.     

Orthorhombic to tetragonal polymorphic transformation of YTa3O9 and its inhibition through the design of high-entropy (Y0.2La0.2Ce0.2Nd0.2Gd0.2)Ta3O9

To explore the mechanism of phase transformation, YTa₃O₉ was prepared by an integrated one-step synthesis and sintering method at 1500 °C using Y₂O₃ and Ta₂O₅ powders as starting materials. High-temperature XRD patterns and Raman spectra showed that a phase transformation from orthorhombic to tetragonal took place in YTa₃O₉ through the bond length and angle changes at 300–400 °C, which caused a thermal conductivity rise. To inhibit the phase transformation, a high-entropy (Y_0.2La_0.2Ce_0.2Nd_0.2Gd_0.2)Ta₃O₉ (HE RETa₃O₉) was designed and synthesized at 1550 °C using the integrated solid-state synthesis and sintering method. In tetragonal structured HE RETa₃O₉, phase transformation was inhibited by the high-entropy effect. Furthermore, HE RETa₃O₉ exhibited low thermal conductivity, and its tendency to increase with temperature was alleviated (1.69 W/m·K, 1073 K). Good phase stability, low thermal conductivity and comparable fracture toughness to YSZ make HE RETa₃O₉ promising as a new thermal barrier coating material.     

Corrosion behaviour of an industrial shot-peened and coated automotive spring steel AISI 9254

A high-strength low-alloy steel, AISI 9254 (54SiCr6), is widely used for suspension spring production in the automotive industry. In this work, industrially manufactured zinc phosphate coated helical springs are subjected to detailed microstructural and surface analysis for better understanding of corrosion evolution. The material’s free corrosion potential and anodic/cathodic behaviour were investigated in NaCl solutions and corrosion propagation mechanisms were studied using potentiostatic polarisation on cross-sectional and external surfaces. The bulk material is fully martensite with uniformly distributed MnS inclusions, while the spring surface has a 2–3?μm mechanically deformed region introduced by shot-peening and a thin zinc phosphate coating. The corrosion open circuit potential of bulk material and shot-peened spring surface was about –0.7V_SCE without significant difference, while phosphated surface is more noble (more positive potential). MnS inclusions, stimulating the anodic attack in the steel, influence corrosion propagation and pit morphology to a large extent that can have an impact on the spring performance.     

整体壁板离散填料滚弯成形有限元模拟

具有一定曲率外形的铝合金整体壁板属于典型的多筋零部件,传统弯曲成形工艺成形困难,容易产生多种缺陷。提出了离散填料辅助滚弯成形整体2A12T4铝合金壁板滚弯工艺,并通过实验与整体填料滚变成形进行了对比,同时采用有限元模拟技术,探究了离散填料辅助整体壁板滚弯成形中的影响因素。研究结果表明:填料数量、上下垫板厚度等因素对成形性能影响较大,填料在3~6块时成形稳定,可以有效地避免筋条屈曲与失稳;随垫板厚度增加,壁板表面圆弧更加光滑、连续,但是回弹性增强;上下垫板分别在10~20 mm厚度时,综合性能较好。通过离散填料辅助滚弯技术可以成形出质量较高的整体壁板。     

木粉疏水改性对HDPE基木塑复合材料性能的影响

采用一种操作简便且易于工业推广的方法对木粉进行疏水改性，具体过程为：将3种可热聚合的单体，即甲基丙烯酸甲酯（MMA）、甲基丙烯酸丁酯（BMA）和苯乙烯（St）均匀喷洒在木粉上，经过预热处理后，与配方中其他组分，如高密度聚乙烯（HDPE）和马来酸酐接枝聚乙烯（MAPE）等通过高速混合机混合均匀，采用双螺杆挤出机造粒后，注射制备木塑复合材料（WPC）样条，测试其力学性能。另外，考察了疏水改性对WPC接触角、维卡软化温度、洛氏硬度、吸水性能、热性能的影响规律。结果表明：疏水改性后WPC的接触角增大，木粉和HDPE的界面相容性改善，力学性能得到明显提高。其中，当MMA、BMA和St的添加量为3%时，WPC的力学性能最好，与疏水改性前相比，弯曲强度分别提高了17.3%、26.3%和27.5%，弯曲模量分别提高了24.4%、24.4%和26.0%，冲击强度分别提高了54.7%、57.7%和60.5%。 此外，疏水改性后WPC的维卡软化温度、洛氏硬度、耐水性和耐热性也得到改善。     

Ablation resistance of tungsten carbide cermets under extreme conditions

A cobalt-free tungsten carbide cermet (WC-FeNi) has been subjected to oxyacetylene flame tests to simulate extreme operating conditions such as a worst-case fusion reactor accident. In such an accident, air-ingress to the reactor may impinge on components operating at surface temperatures in excess of 1000 °C, leading to tungsten oxide formation and its subsequent hazardous volatilisation. Here, the most challenging accident stage has been simulated, where the initial air-ingress could lead to extremely rapid air-flow rates. These conditions were simulated using an oxidising oxyacetylene flame. The separation between flame nozzle and sample was varied to permit peak surface temperatures of ~950–1400 °C. When the peak temperature was below 1300 °C, the cermet gained mass due to the dominance of oxide scale formation. Above 1300 °C, the samples transitioned into a mass loss regime. The mass loss regime was dominated by liquid-phase ablation of the scale rather than its volatilisation, which was confirmed by performing a systematic thermogravimetric kinetic analysis. The result was unexpected as in other candidate shielding materials, e.g. metallic tungsten, volatilisation is considered the primary dispersion mechanism. The unusual behaviour of the cermet scale is explained by its relatively low melting point and by the lower volatility of its FeWO₄ scale compared to tungsten's WO₃ scale. The substantially lower volatility of the WC cermet scale compared to metallic W scales indicates it may have a superior accident tolerance.